Precision Mirrors for Cutting-Edge Plasma Physics Research

Optical Surfaces Ltd. has collaborated with the Institute of Plasma Physics & Lasers at the Hellenic Mediterranean University (Rethymno, Crete, Greece) to develop high quality customised optics, including off-axis parabolic mirrors, as key focusing elements for their ‘Zeus’ 45 TW ultrashort laser pulse system.

The Institute of Plasma Physics & Lasers (IPPL) is internationally renowned for its cutting-edge research in areas including laser matter / plasma interactions, pulsed power generated plasmas and modelling / simulation of these problems. IPPL is one of the access points of the National Research Infrastructure – HELLAS-CH.

Precision Mirrors for Cutting-Edge Plasma Physics Research

Director of the IPPL Lab – Professor Michael Tatarakis said “The two new 76.14 mm diameter, 1008.7 mm focal length, hard dielectric coated mirrors are to replace damaged mirrors that Optical Surfaces made for us back in 2015. The damage is due to the natural impact of repeated highly energetic pulses (1018-1020 W/cm²) and the inevitable coating deterioration after extended high repetition rate use under such conditions. In cutting edge research, it is important to trust and collaborate with suppliers that have a good understanding of our research needs and can translate this into reliably producing optics that meet the high-quality demands of high energy applications. Certainly, reliable diffraction-limited optics such as those Optical Surfaces manufactures help us extend the frontiers of our fundamental research.”

Professor Tatarakis added “The intended application for these two new off-axis parabolic mirrors will be to explore new regimes in high repetition rate accelerated electron and ion beams with high stability via the interaction of the Zeus laser pulses with plasmas using gaseous targets”.

Highly Smooth Off Axis Parabolic Mirrors

Benefiting from a highly skilled team of engineers and craftsmen, and a uniquely stable manufacturing environment, over the last 60 years – Optical Surfaces has established itself as a world leading producer of high precision off-axis parabolic mirrors. The company can routinely produce OAP mirrors with surface accuracy to lambda/20 (peak-to-valley) depending upon off-axis angles. Using proprietary polishing techniques Optical Surfaces can, depending on the surface accuracy required, achieve the natural limit to the off-axis angle of around 25-30 degrees and surface micro-roughness of less than 1 nm. A range of coatings is available for standard and custom components from metallic with or without protective overcoat to multilayer dielectrics and ultra-hard coatings.

Unlike standard parabolic mirrors, off-axis parabolic mirrors direct and focus incident collimated light at a specific angle, allowing unrestricted access to the focal point as well as reducing the size and minimising the weight of an optical design.

To learn more about the research interests and facilities at the Institute of Plasma Physics & Lasers please visit https://ippl.hmu.gr/en/home-en/.

For further information on high precision off-axis parabolic mirrors please visit www.optisurf.com/index.php/products/off-axis-paraboloids/ or contact Optical Surfaces Ltd on +44-208-668-6126 / sales@optisurf.com.

Optimised Mounts for Wedged Back Mirrors

Optical Surfaces Ltd has launched a new mounting system that provides a highly stable platform for wedged back off-axis parabolic mirrors.

Optimised Mounts for Wedged Back MirrorsOff axis parabolic mirrors can be produced by two distinct methods, as a standalone single optic or from a parent on-axis paraboloid. Produced by the parent method, wedged back off-axis paraboloids can be very accurately centred. In addition, the back of the wedged back off-axis parabolic mirror can be polished and used to define the optical axis direction which assists alignment. Until now, mounting a wedged back off-axis parabolic mirror has been a difficult and time-consuming task.

Ultra-high precision off-axis parabolic mirrors are however useless unless they are positioned with absolute precision and are stress-free. Optical Surfaces Ltd has developed the expertise to produce stress-free mounts tailored for use with a specific wedged back off-axis parabolic mirror thereby optimizing the optical performance of these useful optical systems.

Constructed in black anodized aluminium – Optical Surfaces wedged back paraboloid mounts provide a secure and stable platform for mirror diameters from 50mm to 200mm. Angular alignment about two axes is made by means of dual action adjusters that allow high resolution positioning. The correct rotational adjustment is pre-set by the factory. Using these tailored optimised mounts, it is possible to align a wedged back off-axis parabolic mirror rapidly and accurately.

Benefiting from a uniquely stable manufacturing environment, and a highly skilled team of engineers and craftsmen, Optical Surfaces is today the world leading producer of high precision off-axis parabolic mirrors. The company can routinely produce off-axis parabolic mirrors with surface accuracy to lambda/20 (peak-to-valley) depending upon off-axis angles. Using proprietary polishing techniques Optical Surfaces can, depending on the surface accuracy required, achieve the natural limit to the off-axis angle of around 25-30 degrees and surface micro-roughness of less than 1 nm. A range of coatings is available for standard and custom components from metallic with or without protective overcoat to multilayer dielectrics and ultra-hard coatings.

For further information on mounts tailored for wedged back off-axis parabolic mirrors please contact Optical Surfaces Ltd on +44-208-668-6126 or sales@optisurf.com.

Large Output Beam Expander Optics for Interferometric Testing

Optical Surfaces Ltd is a manufacturer of large output beam expander optics enabling interferometers to be used for testing of large optical flats up to 600mm in diameter.

A: Input optics module for large output beam expander

Large output beam expander modules from Optical Surfaces comprise an air-spaced lens doublet input coupled to a large spherical lens to increase the diameter of a collimated input beam (50 – 100mm) to a larger output beam (300 – 600mm).Designed to deliver low wavelength distortion and high transmission over specific wavelengths, these large output beam expander optics provide diffraction limited performance over their entire aperture.

Incorporating high precision lenses manufactured in Optical Surfaces uniquely stable manufacturing environment, the large output beam expander optics can achieve a typical wavefront distortion of better than lambda / 10. Available in 5x, 10x (standard) or customer specified fixed magnification configurations – each set of large output beam expander optics is designed to be easy to use and to provide accurate, unobstructed expansion of any collimated input light source.

Each large output beam expander is supplied in individual modules allowing you to optimally interface with your interferometer set-up. An interferogram and OPD map is supplied with every set of large output beam expander optics manufactured by Optical Surfaces Ltd.

Spherical lens for large output beam expander

Optical Surfaces Ltd has been producing optical components and systems from its ISO 9001-2015 approved manufacturing facility for more than 50 years and are today accepted as one of the world’s leading manufacturers of beam expanders.

For further information on large output beam expanders please contact Optical Surfaces Ltd. on +44-208-668-6126 / sales@optisurf.com.

Spectrograph optics for Space applications

Optical Surfaces Ltd is a leading provider of high precision optical components for terrestrial and spaceborne telescope spectrographs.

a Zinc selenide spectrograph prism

Spectrographs are the ‘go to’ scientific instruments used to study the chemical / physical conditions that exist through a cross-section of space. Combined with a terrestrial or spaceborne telescope a spectrograph can reveal the details that are stored in the spectral distribution of light from a distant star or galaxy.

Instrument performance matters in all scientific research, but none more so than in space exploration. New discoveries in space today are only possible using spectrographs that incorporate ultra-smooth optics able to collect the faintest light signals from distant astronomical entities.

With manufacturing and test facilities situated deep underground in an area excavated from solid chalk, temperatures in Optical Surfaces Ltd. production facility remain constant year-round and vibration is practically non-existent. These are important considerations when making, mounting and testing high precision telescope spectrograph optics. Benefiting from this unique stabilised environment Optical Surfaces Ltd has developed a reputation for designing, producing and testing large and demanding telescope spectrograph optics (aspherics, mirrors, prisms, lenses and flats) that would stretch the limits of conventional optical fabrication techniques.

Preparing a large paraboloid parent

Preparing the parent for an ultra-high precision spectrograph parabolic mirro.

Combining these natural advantages with a highly experienced team of optical designers, engineers, and production staff – Optical Surfaces Ltd. are regularly selected to supply ultra-high precision telescope spectrograph optical components by many international space research groups. Notable projects where Optical Surfaces Ltd. has supplied key optics for include the Narval stellar spectropolarimeter installed on the 2m Bernard Lyot Telescope in the French Pyrenees, the High-Resolution Optical Spectrograph (HROS) based on the 8m Gemini Telescope in Chile, the Fibre-fed Extended Range Optical Spectrograph (FEROS) at the European Southern Observatory (ESO) and the ESPaDOnS spectrograph at the Canada-France-Hawaii telescope (CFHT).

To read a case study please visit www.optisurf.com/index.php/spectrograph-record-near-ir-spectrum-stars-single-exposure/. For further information on telescope spectrograph optics please contact Optical Surfaces Ltd. on telephone on +44-208-668-6126 or email sales@optisurf.com.

Easy-to-use, high stability Optical Mounts

Optical Surfaces Ltd. offer a range of optical mounts designed to mechanically support parabolic, spherical, and flat mirrors from 100 to 600mm (4 to 24 inches) in diameter.

Easy-to-use, high stability Optical Mounts

Employing high precision optics in applications where optical stability is critical is pointless unless they are positioned with absolute precision and stress-free. To fulfil this need, Optical Surfaces designed the OS Series of optical mounts to overcome the ease of use and poor performance shortfalls of many general-purpose mounts.

For smaller diameter mirrors (100 – 254mm) you have a choice of four models of OS Mounts provide a secure and stable platform for your optical experiment. Two-axis angular alignment can be quickly achieved by means of dual action adjusters with fine screw and ultra-fine differential micrometre action. Using these mounts, you can rapidly align a mirror within a few arc seconds. Each mount comes with a baseplate to facilitate rapid and simple mounting onto an optical table or other experimental platform.

Easy-to-use, high stability Optical Mounts

For secure and stable positioning of larger diameter mirrors (305 – 550mm) – Optical Surfaces offers four standard OS Series mounts. Angular alignment of larger diameter mounted mirrors is achieved about the vertical and horizontal axes over a wide range of angles. Using these mounts, it is possible to rapidly align a large diameter mirror within a few arc seconds. Each OS 300-600 mount comes with adjustable feet to facilitate rapid and simple mounting onto an optical table. A range of additional motorised options are available for OS 300-600 series mounts, for instance to facilitate remote operation in hostile environments or for use in limited space applications where manual adjustment may be difficult.

All OS Series Mounts are constructed in black anodised aluminium and are proven in labs worldwide to give long, trouble-free operation.

Optical Surfaces is also experienced in designing and supplying custom optical mounts for securely holding and allowing precise positioning of larger diameter, irregularly shaped or lightweighted mirrors.

For further information on easy-to-use, ultra-stable optical mounts please visit www.optisurf.com/index.php/products/product-6/mounts-and-mounted-optics/ or contact Optical Surfaces Ltd on +44-208-668-6126 / sales@optisurf.com.

Ultra-smooth focusing mirrors for high-power laser experiments

Drawing upon decades of experience – Optical Surfaces Ltd. is regularly selected by leading laser research groups including AWE, ELI, LULI, and CLF Rutherford to provide ultra-smooth focusing mirrors and other related optics for the most demanding high-power laser applications.

Benefitting from a uniquely stable production facility based deep inside a chalk cliff, Optical Surfaces skilled engineering team are world renowned for producing off-axis parabolic mirrors with surface accuracy, surface microroughness and surface slope errors at the limit of what is possible.

Durable Mirrors for High Power Lasers

Wayne Harris – Managing director of Optical Surfaces commented “Few companies in the world can produce off-axis parabolic (OAP) mirrors of sufficient quality to enable Petawatt and Zettawatt lasers to focus their massive energy down onto targets only a few microns in size. The laser-plasma interactions under these conditions can produce energetic beams of electrons and protons as well as bright, coherent sources of X-rays enabling researchers to address fundamental questions in astrophysics and plasma physics”.

Continuing Mr Harris said “OAP’s offer the advantage of an unobstructed aperture and access to the focal plane. In addition, due to their completely achromatic performance, they are especially suitable for broadband or multiple wavelength laser applications. Many optical and system designers favour OAPs as they often provide the most cost-effective answer without any compromise in performance and present the ideal solution to many high-power laser beam focusing applications”.

To learn more about ultra-smooth off-axis parabolic mirrors for high energy laser research please visit www.optisurf.com/index.php/products/off-axis-paraboloids/ or contact Optical Surfaces Ltd. on +44-208-668-6126 / sales@optisurf.com.

Diffraction-limited mirrors used to produce ultra-high resolution holographic gratings

Optical Surfaces Ltd. is a leading international manufacturer of large diameter, ultra-smooth off-axis parabolic mirrors for demanding applications.

Looking to develop their next generation of ultra-high resolution holographic diffraction gratings – Wasatch Photonics (Logan, Utah, USA) commissioned Optical Surfaces Ltd. to manufacture two large diameter off-axis parabolic mirrors – key components in their production process.

Diffraction-limited mirrors used to produce ultra-high resolution holographic gratings

Widely used as optical components to separate light into its component wavelengths, Wasatch Photonics’ holographic diffraction gratings are key components in spectrometers, hyperspectral imaging systems, spectral-domain optical coherence tomography, and other photonics technologies. Holographic gratings are typically generated by imaging a series of closely spaced parallel lines into a light-sensitive material using an interferometric set-up. Producing holographic diffraction gratings of spectroscopic quality requires a stable optical bench and laser as well as the highest quality optical components (mirrors, collimating optics).

Dr. Aris Kouris, Sales Director at Optical Surfaces Ltd said, “In order to produce diffraction gratings using a holographic method, you need to produce a reference collimated beam at a relative angle to another collimated beam. The two collimated beams interact to produce an interference pattern, which is recorded on the holographic recording medium. If an ultra-high-resolution grating is required, it is important that the two beams are extremely well collimated with little wavefront error. However, another parameter that is also important is the slope error, which is a measure of the ‘smoothness’ achieved on the surface form. This quality parameter is critical to produce very high resolution, low noise gratings using the holographic method.”

He added, “Originally Wasatch Photonics contacted us to manufacture two 152mm diameter off-axis parabolic mirrors to a high specification (better than Lambda/10 P-V at 633nm) and we did so. These optical components were required as part of a test project to produce ultra-high resolution holographic gratings of 140mm diameter. In early tests it became apparent that the Lambda/10 P-V surface accuracy alone was not sufficient to produce holographic gratings of sufficient quality. After consultation on the matter, we suggested that improving the slope errors on the mirrors might be beneficial. After Wasatch Photonics shipped back the two 152mm diameter mirrors, we re-worked them to the improved slope error targets. The improved off-axis parabolic mirrors resulted in the customer being able to produce great quality ultra-high-resolution holographic gratings”.

Dr Kouris concluded, “As a result of this successful trial – Wasatch Photonics recently placed a follow-up order with Optical Surfaces Ltd. to produce two new 420mm diameter off-axis parabolic mirrors of similar quality to enable them to produce even larger ultra-high resolution holographic gratings”.

These projects are an example of the collaborative development approach taken by Optical Surfaces in collaborating with key customers, a process which continues beyond delivery of the quoted product. According to Process Engineering Manager Andrew Clawson of Wasatch Photonics, “Validation of any component or tool that comes into our facility is an important part of our quality program and allows us to maintain high standards of quality from start to end of our manufacturing process. Working with a supplier like Optical Surfaces who shares our philosophy of ‘getting it right’ and continuous improvement makes this so much easier and gives us the confidence that we have the right partners to deliver on newer, bigger projects.”

For further information on large off-axis parabolic mirrors with diffraction-limited surface quality please visit www.optisurf.com/index.php/products/off-axis-paraboloids/ or contact Optical Surfaces Ltd. on +44-208-668-6126 / sales@optisurf.com.

Wasatch Photonics holographic gratings deliver high efficiency, low polarization dependence, and uniform performance over broad bandwidths (UV / Visible / NIR) and large clear apertures – all in a robust, field-tested package. Drawing upon multiple patented design technologies, Wasatch Photonics offers the flexibility to recommend the best transmission grating for your unique application. For further information please visit https://wasatchphotonics.com/product-category/gratings-and-diffractive-optics/.

Elliptical Optical Flats & Coated Flat Mirrors

Optical Surfaces Ltd. is a leading manufacturer of large, high precision optical flats and coated flat mirrors including a range of non-circular shapes such as elliptical and octagonal.

Elliptical Optical Flats & Coated Flat Mirrors

Light weighted elliptical flat mirror

When the maximum possible clear aperture is required in a folded Newtonian or Cassegrain telescope design, the optical component of choice is an elliptically shaped coated flat mirror. Elliptical flat mirrors are used to fold and re-direct optical beams. Due to the elliptical geometry of the coated substrate, the aperture of a circular beam can be rotated by 45˚ around the minor axis without truncation.

Manufactured from highly stable optical materials such as Zerodur® or ClearCeram®-Z, Optical Surfaces talented optical engineers can regularly achieve surface accuracies of better than ʎ/10 peak to valley on elliptical optical flats up to 600mm length (long axis).

The most common coating on optical flats is aluminium which offers reasonable reflectivity in the UV, visible and mid-infrared spectral wavebands. Protected silver coatings provides the highest reflectivity for coated flat mirrors operating in the visible and protected gold is the most efficient coating for infrared applications.

Optical Surfaces Ltd. has for over 50 years, supplied uncoated optical flats, and coated flat mirrors to renowned astronomy and defence groups worldwide. The company’s unique thermally stable production environment has made them pre-eminent in applications requiring optical flats and coated flat mirrors. All optical flats from Optical Surfaces Ltd. come with full quality testing assurance. Optics up to 600 mm diameter are provided with a Fizeau interferometric test report, larger flats are quality assured using the Ritchey-Common test procedure.

For further information please visit www.optisurf.com/index.php/products/flats-and-windows/flats/ or contact Optical Surfaces Ltd. on +44-208-668-6126 or sales@optisurf.com.

Fast Focusing On-Axis Parabolic Mirrors

Optical Surfaces Ltd. is a leading producer of on-axis parabolic mirrors for ground-breaking applications in fundamental, high-power laser physics research.

Fast Focusing On-Axis Parabolic MirrorsBenefiting from an ultra-stable manufacturing environment and employing proprietary production techniques the highly experienced and skilled engineers at Optical Surfaces can, depending on the surface accuracy required, generate very fast focusing on-axis parabolic mirrors (< f 0.7).

On-axis parabola are the fast-focusing mirror of choice suitable for both broadband and multiple wavelength applications due to their completely achromatic performance. To optimise their performance – Optical Surfaces offers a range of protective mirror coatings including metallic, multilayer dielectric and ultra-hard coatings for the most demanding high-power lasers. Manufactured from materials including glass, ceramic, and silica – fast focusing on-axis parabolic mirrors from Optical Surfaces are designed to optimise the performance of ultra-high power pulsed lasers. All surface accuracies are checked by interferometer and are guaranteed to be better than λ/10 p-v wave accuracy with low scatter.

In combination with the latest dielectric coating technology – Optical Surfaces fast focusing on-axis mirrors provide minimum pulse distortion and the maximum usable bandwidth. For use with high-power femtosecond lasers operating at 750 to 850 nm, these fast-focusing mirrors can be used at power densities of up to 100 mJ/cm2 for continuous 50-fs pulses without deterioration. Production approved to ISO 9001-2015 the quality and performance of fast focusing on-axis parabolic mirrors from Optical Surfaces Ltd. is second to none.

Optical Surfaces Ltd has been producing optical components and systems for more than 50 years and is today accepted as one of the world’s leading manufacturers of high-precision optics for fundamental, high-power laser physics research.

For further information on fast-focusing on-axis parabolic mirrors please visit https://www.optisurf.com/index.php/on-axis-parabolic-mirrors/ or contact Optical Surfaces Ltd. on +44-208-668-6126 / sales@optisurf.com.

Growing Demand for Ultra-High Precision Optics

Optical Surfaces Ltd. (Kenley, UK) reports how strong demand for high precision optics and optical systems from the astronomy, fundamental physics and defence communities has enabled it to exceed its annual sales target after just 7-months of 2022. This follows a 20% growth in sales achieved in the previous 2 years.

Founded in 1962, Optical Surfaces Ltd is internationally recognised as a leading manufacturer of ultra-high precision optical components and opto-mechanical instruments. Optical Surfaces Ltd is especially renowned for its expertise in large diameter optics, off-axis parabolic mirrors, reference flats, beam expanders, optical collimators, and challenging prototypes.

Dr Aris Kouris, Sales Director commented “Our ISO 9001 approved manufacturing workshops and test facilities being deep underground in a series of tunnels excavated from solid chalk, where temperature remains constant and vibration is practically non-existent, gives us a natural advantage. Couple this with regular investment in optical research and development, state-of-the-art testing equipment and talented staff enables Optical Surfaces Ltd. to produce challenging one-off and small batches of optics and optical systems that deliver performance at the edge of what is possible”.

For further information please contact Optical Surfaces Ltd. on +44-208-668-6126 / sales@optisurf.com.

Ultra-High Precision Optics

Ultra-High Precision Optics

Ultra-High Precision Optics

Ultra-High Precision Optics

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